Leak Detectors
Measuring Devices for Compressed Air and Gas Leak Detection
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Leak Detectors: Measuring Devices for Compressed Air and Gas Leak Detection
In industrialized nations, compressed air generation consumes a staggering 10% to 14% of total industrial electricity. The primary culprit for this massive energy loss is leakage. Most compressed air systems suffer losses ranging from 20% to 40%—and often more—wasting energy 8,760 hours a year. This inefficiency drastically increases compressor run times, shortens maintenance intervals, and significantly drives up operating costs.
The Solution is Clear: Detecting and eliminating leaks is the single most effective action you can take to reduce energy consumption and achieve compliance with standards like ISO 50001.
Our LD-Series: Visualize, Calculate, Document
Our LD-Series of leak detection and measurement instruments gives you all the functions needed to reliably locate leaks, quantify the consequences in terms of energy consumption and wasted money, and generate official documentation.
Core Technology: Ultrasonic Detection & Beam Forming
All our devices are built upon the proven principle of ultrasonic leak detection. Compressed air or gas escaping from a leak generates inaudible ultrasonic waves. Our LD devices convert these waves into audible sound, allowing users to localize the source with precision.
Our advanced models utilize cutting-edge technology for superior visualization:
- Standard Beam Forming: Uses an array of MEMS microphones to calculate and create a visual image of the ultrasonic signal on a screen, even making inaudible ultrasound visible.
- Power Beam Forming (PBF): Our 4th generation technology. PBF uses an extended array of microphones for superior sensitivity and clarity, enabling the detection and visualization of multiple leakages simultaneously from any distance.
Product Overview: Find the Right Detector for Your Needs
We offer a range of devices tailored to different documentation and visualization requirements:
Product Model | Primary Function | Visualization & Technology | Quantification & Reporting | Best For |
LD 450 | Precise Audible Detection | Audible Signal via Headset (Piezo technology) | No calculation or reporting. | Basic leak detection in compressed air, gas, and vacuum systems. |
LD 500/510 | Calculation and Documentation | Audible Signal (Piezo technology) | Yes. Calculates volume flow (l/min) and costs (€). Stores 1 image per leak. | Creating ISO 50001 reports with quantified savings. |
UltraCam LD 500/510 | Visual & Audible Detection | Visible ultrasound image (30 MEMS Microphones) and Audible signal. | Yes. Calculation and ISO 50001 reporting capabilities. Stores 1 image per leak. | Faster and more accurate localization by making leaks visible on the screen. |
LeakCam 600 | Simultaneous Visual Leakage Mapping | Multiple Visible Leaks simultaneously (64 MEMS Microphones) using Power Beam Forming. High-resolution camera (4,000 x 3,000). | Yes. Quantification, distance measurement (via laser), and superior reporting. Stores 2 images per leak (close-up/remote). | Large-area, high-speed inspections and highly detailed, intuitive documentation. |
Software Solutions: CS Leak Reporter
Documentation is crucial for energy management systems. Our software solutions transform raw data into professional, actionable reports.
CS Leak Reporter V2 & Cloud Solution
- Detailed Reporting: Generates comprehensive ISO 50001-compliant reports.
- Illustrated Overview: Provides an illustrated summary of all detected leaks and the potential savings.
- Data Management: Seamlessly manage and export leakage data via USB or our browser-based Cloud Solution (compatible with LD 500/510 and LeakCam 600).
The Potential Savings
Regular inspection and consistent elimination of leaks can save an average of around 30% of compressed air costs. The table below illustrates the substantial financial waste caused by leaks of various sizes (based on 8,000 operating hours per year):
Leak Diameter (mm) | Air Loss at 6 bar (l/s) | Energy Loss at 6 bar (kWh) | Costs at 6 bar (€) |
1 mm | 1.20 | 0.30 | 504,- |
3 mm | 11.10 | 3.10 | 5.208,- |
5 mm | 30.90 | 8.30 | 13.944,- |
10 mm | 123.80 | 33.00 | 55.440,- |